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Builders begin
a wall panel by laying out the studs and the prefabricated components
and openings called out on the computer monitor. |
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After
verifying that the studs, components, and openings are positioned
correctly within the wall, builders at the framing station nail the top
and bottom plates to the panel using laser-guided nailing dollies. At
our customer’s request we will provide treated bottom plates. |
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Panels for
interior walls generally consist of studs, prefabricated components and
rough openings for doors. In addition, exterior walls generally include
window openings and installed sheathing material and Tyvek®. We engineer
and install the headers for the rough openings. |
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Panel
production in an enclosed plant eliminates the effect of weather on the
builders. Additional advantages of using wall panels include reduced
on-site framing time and reduced on-site waste. |
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We can build
wall panels from three feet to 12 feet tall in lengths up to 24 feet. We
regularly use 2x4 and 2x6 studs in our walls, but other stud sizes and
studs made of engineered wood products may be ordered. |
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As each panel
is completed, it is marked with a panel identifier to show its location
on the wall panel layout. |
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Options
available at our customer’s request include fire blocking, sheathing
seam blocking, ADA blocking and cabinet blocking. |
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We will build
panels with the double top plates attached, or with material for the
double top plate shipped loose, whichever our customer prefers. |
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Completed
panels are stacked into numbered groups called bundles. In cooperation
with our customer, we will organize panels within each bundle for
efficient placement of the panels. |
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Finished
bundles of wall panels are banded and loaded onto a trailer for
delivery. We consult with our customers so that we can take into
consideration the site conditions and the customer’s intended placement
sequence when we load the bundles onto the trailer. |